文档介绍：6TOOL GUIDE
21st. Feb. 2004
100 PPM
India Pvt Ltd
1. 6TOOL ?
100 PPM QUALITY PROCESS
OS&D*
Sequential Inspection
Main Process Control
Time Check
Quality Audit
Review Meeting
1
2
3
4
5
6
Perfect
Check
System
Cultivating
Team
Skill
Implement
6TOOL
*OS&D : Over, Shortage & Defect
100 PPM
2. 6TOOL-1 / OS&D Activity
A system to improve quality ponents found defective by monitoring , analyzing &
acting on actual real time data & material supplied by suppliers.
OS&D Image
Establish full inspection system
Establish quality information system
- Real information system
. Real data
. Real material
- Computerized OS&D management
Establish vendor appraisal system
- Quality contract
(agreement of target quality)
- I&P System
Innovation Flow
*I&P : Incentive & Penalty
FACTORY
SUPPLIERS
Improvement
Activities
Defect
Found
Real & Quick
Information
Improved
Material
Innovation Activities
Attach tag after finding a defect
on the line
Place collection box for defectives
in the line
Collect rejection & analysis of same
from IQC members
Display rejection due to supplier
Request for urgent delivery in exchange
of total rejection.
Supplier must receive real information
and have improvement meeting
(once/week) => Q-manager attend
Receive improved material & follow-up
100 PPM
2. 6TOOL-1 / OS&D Activity (RULE)
PRODUCTION
PURCHASE
IQC
MATERIAL
SUPPLIER
Activities
- Find defective parts
-Attach tag
. Supplier defect : Red
. Transportation : Blue
. Work defect : Yellow
- Store defective parts
- Issue OS&D NCR
(once/day)
- Provide additional parts
in lieu of defected q’ty
. Emergency delivery
- Hold improvement M/T
with supplier
. Sunrise M/T
- Collect the defective
parts (once/day)
- Analyze and evaluate
the cause of rejection.
. Classify the reason
their types like internal
work error or
transportation or vendor
- Record and manage
current defect status
and feed back
- Display the defective
parts
- O