文档介绍：19–1
STARTING & CHARGING – STARTING SYSTEM (1ZZ–FE) (April, 2003)
STARTING SYSTEM (1ZZ–FE) (April, 2003)
190QO–02
INSPECTION
1. INSPECT STARTER ASSY
NOTICE:
These tests must be performed within 3 to 5 seconds to
prevent burnout of the coil.
(a) Perform the pull–in test.
(1) Remove the nut, then disconnect the lead wire from
terminal C.
A83797
(2) Connect the battery to the starter repair service kit
as shown in the illustration. Check that the clutch
pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter re-
pair service kit.
Terminal C
Terminal 50 Battery
A84765
Disconnect (b) Perform the hold–in test.
(1) Disconnect the negative (–) lead from terminal C
with the lead wire disconnected from terminal C.
Check that the clutch pinion gear remains ex-
tended.
If the clutch pinion gear returns, replace the starter repair ser-
vice kit.
Terminal C Battery
A84789
(c) Check the clutch pinion gear returns.
(1) Disconnect the negative (–) lead from the starter
Disconnect body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter re-
pair service kit.
Battery
A84790
2004 COROLLA (RM1037U)
AuthorĂ: DateĂ: 1210
19–2
STARTING & CHARGING – STARTING SYSTEM (1ZZ–FE) (April, 2003)
(d) Perform the no–load performance test.
(1) Connect the lead wire to terminal C with the nut.
Make sure that the lead is not grounded.
Torque: 10 N⋅m (102 kgf⋅cm, 7 ft⋅lbf)
A83797
(2) Clamp the starter in a vise.
(3) Connect the battery and an ammeter to the starter
as shown in the illustration.
(4) Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Terminal 30 Specified current: 90 A or less at V
Terminal 50 If the current is not as specified, replace the starter repair ser-
Ammeter Battery
A84791 vice kit.
2. INSPEC