文档介绍:持续改进-CIP
Continuous Improvement Process
Date
1
A
适用范围 Domain of validity
理念和目标 Philosophy and objective
CIP定义持续改进-CIP
增值劳动 Value added work
增值劳动是顾客愿意付钱的那部分劳动The part of activity the customer is willing to pay for
例如:Examples
设计开发 Design and development
电机装配 Motor assembly
定子装配 Stator assembly
预装配 Preassembly
断线压接 Cutting and crimping
Date
11
A
持续改进-CIP
非增值劳动 Non value added work
非增值劳动是顾客不愿意付钱的那部分劳动The part of activity the customer is not willing to pay for
管理支持 Administrative support
技术支持 Technical support
战略上的活动 Strategic task
如:簿记,财务控制,采购 bookkeeping,controlling,purchasing
如:维护,设置… Maintenance,set up
如:公司策划,广告宣传,市场… Company planning,advertising,marketing
Date
12
A
持续改进-CIP
显性损失 Obvious losses
任何与实际生产无关或不需要的东西Anything not needed for actual production
例如:Examples
* 过度生产 Overproduction
* 库存积压 Over stocking
* 等待 Waiting time
* 多余的材料 Material
* 材料搬运 Material movement
* 生产缺陷品 Producing defective parts
* 人员走动 Movement of employee
* 人力资源没有合理利用 Unused talent
* 作业流程中的等待或延迟 Waiting or delays in a work step
CIP的目标:
避免浪费
Avoiding waste
Date
13
A
持续改进-CIP
隐性损失 Hidden losses
不增值,但在现有条件下不得不做的工作 Doesn’t yield any increease in value,but has to be done under current circumstance
例如:Examples
* 模具更换 Tool change over
* 零件搬运 Transport of parts
* 检验 Inspection
* 拆除包装 Unpacking
* 守时 Adhere to due dates
CIP的目标:
改变工作条件或方式
Change of work condition
Date
14
A
持续改进-CIP
减少生产区域的浪费 Reduce the waste in direct areas
如何减少?
从何处减少?
How and where
实际上,在我们的生产过程中普遍存在着七种浪费,这些浪费正是我们在持续改进中关注的焦点
Reduce the 7 types of waste in the direct area
Date
15
A
持续改进-CIP
生产区域七种浪费(1) 7 types of waste in direct areas
过度生产浪费: Waste due to overproduction
库存占用资金 Stocks cost money
库存导致生产节拍混乱 Stocks encourage irregular work patters
库存引起质量下降 Stocks lead to bad quality
库存占用空间 Stocks hinder
库存产生隐患Stocks hide problems
按照要求的时间,
要求的数量,只
生产需要