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PhilipsCFTAsiaPacific
Innovation&IndustrialSupport
JAYTAN
FMEACourseSchedule
Day2
-lifeP-FMEAexercise-con’’t
Review
-break
-FMEA
-break
Day1
IntrotoFMEA
ProcessFMEA
-break
-FMEA(con’’t)
-lifeP-FMEAexercise
-break
-lifeP-FMEAexercise-con’’t
1INTRODUCTIONTOFMEA
Car2:
NoMajorBreakdowns
非主主要要的的破破损损
Fewfailures
很少少的的失失效效
Car1:
FrequentBreakdowns
频繁繁地地破破损损
Manyminorcomponentsfailures
许多的的小小部件件失失效
Areliabilityprogram?Whynecessary?一个可可靠靠性的的计计划??为什么么必必须??
CustomerSatisfaction--顾客满满意意
Customersatisfactionmeans:Neverhavingtosayyou’resorry!
顾客满满意意意味味着着:决不要要说说对不起起!!
QUALITYENGINEERINGTOOLS
TOOLS
1DesignReview
27QCTools
3New7QCTools
4StatisticalProcessControl
5DesignofExperiments
6QualityFunctionDeployment
7FailureModeandEffectsAnalysis
APPLICATION
DesignQualityAssurance
Dataanalysis/Problem-solving
BusinessProcessMgt,QFP
Holdingtheimprovement
Qualitybreakthroughs
Meetingcustomerrequirement
Fool-proofDesign&processes
WhatisaFMEA?
Astructured,disciplinedprocesstosystematicallyandcomprehensively,identifyanddocumentpotentialproblemsandweaknessesinadesignorprocesssothatdesignchangescanbemadeorothercorrectiveactionstakentopreventactualoccurrenceoffailure
一个结结构构化和和专业化化的过程程,它它能系系统统和综综合合地找出并记录录在在设计计和和工艺艺过过程中中潜在的的问题和和缺缺点并并由由此作作出出设计计改改变或或采采取其其它它的改改正正措施施以以防止失效的的实实际发发生生
EffectofFMEAonProcessandDesignchanges
Design
Start
Development
Production
Release
Production
Time
NoofEngineeringChanges
Traditionalapproach
FMEAapproach
TYPESofFMEA
TYPEALIASESDESCRIPTION
ProductDesignFMEA*Focusontheproductitself,reviewFMEAD-FMEAsystems,parts&components
ProcessProductionFMEA*Focusonthemanufacturingprocess,FMEAP-FMEArevieweachprocessstep
ApplicationDownstreamcustomer’s*Focusoncustomer’sprocess
FMEAManufacturingFMEA*Primarilyinterestedincompatibility
betweenyourproduct&customer’’sprocess
Service*Focusonfieldservice
FMEA*Concernedwithreliability,productapplication,maintainability
ObjectiveofFMEA
FailureMode&EffectAnalysis(FMEA)isusedtoimprove
productreliability(consideringusage,environment,lifetimeetc.)
qualityof(purchased)parts(incl.‘‘hidden’functionsofapart)
reproducibilityoftheproduct(reductionoffalloff&repairsinassembly)
reproducibilityoftheproductionprocess(handling,transportetc.)
Focusontechnicalproblems
LinkwithMaturityGridandRiskManagement!