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Layeredprocessaudit
审核人Audit/审核日期date:班次Class:工序process:
每班/次每周/次每月/次每季度/次
Pershift/timeweekly/timeMonthly/timePerquarter/time问题描述纠正措施
过程反应计划
NO项目ItemsProblemCorrective
processResponseaction
组装质量物流组装质量物流组装质量物流总经理descriptionaction
AssemblyQualityLogisticAssemblyQualityLogisticAssemblyQualityLogisticgeneralmanager
进料外箱标签上是否加盖IQCPASS章通知质量主管加盖IQCPASS章
1WhetherthecartonlabelaffixedwithIQCinformthequalitysupervisortoaffixtheIQC
PASSchapterPASSchapter
进料不合格品是否黏贴黄色待处理标签,开
列《封存入库单》通知质量主管黏贴黄色待处理标签
2whetherIncomingnonconformingisPasteinformthequalitysupervisortopostthe
thewaitingdecisionlabel,issue《Lockedyellowlabelonnonconformingproduct
StockInlist》
进料
Incoming
material进料是否依检验标准进行检验并填写进料检
验报告通知品管主管提出纠正措施及对策报告
3Whetherconducteinspectionandwriteinformthequalitysupervisrtoissue
reportaccordingstandardsforinspectioncorrective&preventiveactionreport
whenmaterialsincoming
检验不合格时是否开列:来料投诉书通知物流及质量主管,开列来料投诉书
4Whetherwrite:MaterialIncomingComplaintinformthelogistics&qualitysupervisorto
Reportinspectionisunqualifiedissuematerialincomingcomplaintreport
设备压力是否符合规定要求反馈现场主管调整设备压力
1WhetherequipmentPressuremeetsthefeedbacktositesupervisorandrequest
specifiedrequirementsthemtoadjusttheequipmentpressure
设备是否定期点检及保养反馈现场主管进行设备点检及保养
2whetherequipmentarecheckedandfeedbacktositesupervisorforequipment
maintenancedregularlycheckandmaintenance
批量生产前是否进行首件制作通知现场主管进行首件制作
3Whetherconductfirstarticleinspectioninformsitesupervisortoconductthefirst
beforemassproductionarticle
生产过程中是否记录,重要过程事件如:换
料、更换工装夹具、修理机器
反馈现场主管,重新填写生产记录
Whetherimportantprocessduring
4feedbacktositesupervisortofilloutthe
productionisrecorded,
productionrecord
material、
Changetheworkfixture、Repairmachine
反馈现场主管进行防错装置的再确认
防错装置正工作常feedbacktositesupervisorandrequest
5
Mistakeproofingdevices(workproperlythemtoreconfirmthemistakeproofing
devices
分层过程审核(LPA)检查表
Layeredprocessaudit
审核人Audit/审核日期date:班次Class:工序process:
通知现场主管,标识,隔离不良品
不合格品是否隔离至红色可疑品箱内
6informthesitesupervisorto
NOKisolationsuspectedredbox
identifiy&segregateonNGmaterial
操作设备及周围环境是否清洁整理通知现场主管,进行设备及工作环境整理
7Whethertheequipmentandthesurroundinginformthesitesupervisortoclearup
environmentiscleanequipmentandworkingenvironment
组装过程
Assembly
process作业指导书是否受控,操作人员是否参照作业通知现场主管要求操作人员参照作业指导书
指导书操操作
8WorkinstructionsisinControl,informthesitesupervisortorequest
Whetheroperationisconductedaccordingtooperationpersonneltooperationaccording
theworkinstructionstoworkinginstruction
返工时有无返工作业指导书,并将返工信息
记录于:返工作业记录内通知现场及物流主管,填写返工作业记录
9whetherhavereworkworkinstructorwheninformthesiteandlogisticssupervisorto
rework,andwhetherreworkinformationisfillinthereworkingrecords
recordedinreworkrecords
现场操作人员是否满足相关技能要求,矩阵反馈现场主管对操作人员进行培训并更新矩
图是否定期更新阵图
10whetherOn-siteoperatormeetthefeedbacktositeandsupervisor
requirementsofrelevantskills,andmatrixrequestthemtotrainingtheoperatorsand
graphisupdatedregularlyupdatethematrixinfigure
压力表、工装夹具、检具是否完好且在有效反馈现场主管标识隔离不良品并安排量检具
期内校验
11Whetherpressuregage、workfixture、feedbacktositetosupervisor
Detectiontoolsareingoodconditionandinidentifiy&segregateonNGmaterialand
theperiodofvalidityarrangestafftocalibrationGage/fixture
半成品是否粘贴:组装部生产标签,标签完
整注:产品明名称,客户编号,生产批次,
数量是否有产品检验状态标示
Whetherthesemi-finishedproductsis通知现场主管黏贴半成品标签
12attachedwithproductiontabofassemblyinformthesitesupervisortopost
departmentandtagnote:Semi-finishedproductlabel
Productname,customernumber,production
batch,quantity,whetherthereisastateof
productinspection
分层过程审核(LPA)检查表
Layeredprocessaudit
审核人Audit/审核日期date:班次Class:工序process:
批量生产前是否进行首件确认并将首件悬挂
于生产机台上通知质量主管将首件悬挂于生产机台上
1Whetherconductfirstarticleinspectioninformthequalitysupervisortohangthe
beforemassproductionandinitialworkpieceFAIonproductionmachines
ishangedonproductionmachines
是否依检验标准进行IPQC/FQC/OQC检验,
并记录检验结果
通知质量主管重新进行检验
2WhetherIPQC/FQC/OQCinspectionis
informthequalitysupervisortorecheck
conductedaccordingtotheinspection
standards,andRecordinspectionresults
过程检验检验不合格时是否开列:品质异常联络书,
Process要求生产单位进行改善通知质量主管开列品质异常联络书
inspection3whetherwriteDiscrepancyFoundNoticeandinformthequalitysupervisortoissuequality
requireproductionunitsToimprovewhendiscrepancyfoundnotice
Processinspectionisunqualified
检验人员是否满足相关技能要求通知质量主管对检验人员进行技能培训
4whetherInspectionpersonnelmeettheinformthequalitysupervisortotrainingthe
requirementsofrelevantskillsinspectorskills
通知质量主管标识,隔离可疑品并安排仪器
测量装置是否完好且在有效期内校验
5whetherMeasuringdevicesisingoodfeedbacktositesupervisorto
conditionandintheperiodofvalidityidentifiy&segregateonNGmaterialand
arrangestafftocalibrationequipment
产品的储存、包装、堆放等是否依标准作业
通知物流主管重新进行包装/储存
WhetherProductstorage,packaging,stack
1informlogisticssupervisortorepackage
isinaccordancewiththeoperation
andstorage
standards
通知物流主管进行先进先出管理
仓库是否进行先进先出管理
2informlogisticssupervisortoFIFO
WhetherthewarehouseFIFOmanagement
management
物流物料员是否依据:物料包装规范进行内部包
Logistics装转换并黏贴来料标签(不可将不同批次物
料放置于同一周转箱内)
whetherMaterialmemberconductInternal通知物流主管重新进行包装转换
3packagingtransformationaccordingtoinformlogisticssupervisortorepackage
Materialpackagingstandardandpasteandtransformation
materiallabel(Donotplacethedifferent
batchesofmaterialinthesameturnover
box)
Logistics
分层过程审核(LPA)检查表
Layeredprocessaudit
审核人Audit/审核日期date:班次Class:工序process:
不合格品是否黏贴黄色待处理标签并进行封
通知物流主管对不合格品进行封存处置
存处置
4informlogisticssupervisortostoragethNG
WhetherNOKPastethe“waitingdecision
material
label”andSealeddisposal
通知物流主管进行库存确认
仓库帐/物是否一致
5informlogisticssupervisortoconfirmthe
Whetherthewarehouseaccount/entityisfit
inventory
顾客抱怨,投诉,退货等是否进行原因分析
并采取纠正预防措施(8D报告)
顾客投诉通知质量主管进行顾客抱怨纠正预防
WhetherthereasonsofCustomer
Customer1informthequalitysupervisortotakeaction
complaints,complaint,salesreturnare
complaintsofcustomerscomplain
analysisedandcorrectiveandpreventive
measuresistaken
上次审核不符合项是否有效关闭通知责任部门主管进行不符合项关闭
1Whethernonconformitiesinlastauditisinformthedivisionalresponsibility
对上次审核effectivelyclosedsupervisortoclosenonconformity
问题的跟踪
Trackofthe
lastaudit
通知责任部门主管进行不符合项关闭
problems上次审核问题有无重复发生
2informthedivisionalresponsibility
Whetherproblemslastauditrecurred
supervisortoclosenonconformity
品质跟踪通知品管主管提出纠正措施及对策报告
重要品质异常
Quality1informthequalitysupervisortoissuethe
Importantqualityabnormal
trackingcorrective&preventivecctionreport
“√”代表正常,“×”代表异常。依“分层过程审核(LPA)检查表”中的问题描述请各相关主管提出相应的纠正措施。
“√”onbehalfofthenormal,“×”Onbehalfoftheabnormal。
accordingtoLayeredprocessauditTheproblemsinthedescriptionpleaserelevantcompetentcorrespondingcorrectivemeasuresareputforward.
processaudit
责任人完成日期
ResponsibleCompletiondate
processaudit