文档介绍:先进生产计划及调度(APS)在半导体制造业中面临的挑战和机遇张涛(英特尔,上海) / 郑力(清华,北京)
’03 IE&EMAdvanced Planning / Scheduling (APS) in Semiconductor Manufacturing: Challenges and Opportunities
Mike ZHANG (Intel, Shanghai) / Li ZHENG (Tsinghua Univ., Beijing)
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Supply Chain 供应链
Advanced Planning/Scheduling (APS) 先进生产计划及调度
Advanced Planning System Case Study 先进生产计划系统实例
Agenda 提纲
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Supply Chain 供应链
Advanced Planning/Scheduling (APS) 先进生产计划及调度
Advanced Planning System Case Study 先进生产计划系统实例
Agenda 提纲
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Supply Chain in Semiconductor Manufacturing 半导体制造企业的供应链
Material Supplier
原材料供应商
Retail
销售
Capital Eqpt Supplier
设备供应商
Subcontractor
分包商
OEM
Production
生产
Distribution派送
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Reduce inventories 减少库存
Move to build-to-order 按订货制造
Reduce planning cycle time 缩短计划制订时间
Improve delivery performance 提高计划制订水平
Focus on total Supply Chain Management (SCM) 专注于供应链整体优化
Collaborative planning and execution 整合计划和执行
SCM Trend in Semiconductor Manufacturing 半导体制造企业供应链管理趋势
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Supply Chain 供应链
Advanced Planning/Scheduling (APS) 先进生产计划及调度
Advanced Planning System Case Study 先进生产计划系统实例
Agenda 提纲
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Purchasing
Supply Plan
Scheduling
Logistics
Planning
Order Mgmt
Demand Plan
Supply
Distribution
Production
Process Control
Manufacturing Execution System
Infrastructures
SCM Strategic Plan
Real-time Dispatching
Virtual Factory Planning
Sales
Frequency
Month/Quarter
Week/Month
Day/Hour
Minute
SCM Architecture 供应链管理构架
Strategy
Plan
Execution
Supply Chain Management
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Semiconductor Industry: Challenges 产业现状:挑战
Marketing environment changes dramatically. 半导体产业市场变化剧烈。企业必须缩短市场反应时间,特别是生产计划的制定周期。
The cost of equipments is very high. 半导体装备成本极高。主要设备使用率的提高,能为公司节省巨额开支。
Semiconductor manufacturing is among the plex production problems encountered today. 半导体制造的复杂性和专业性,使其生产管理成为最具挑战的课题。
Many enterprises lack expertise in IE/OR to apply APS. 优秀的生产管理系统需要先进工业工程(运筹)学成果支持。
In China 中国国情:
No domestic APS provider 无国内APS提供者。国外APS提供者产品价格高,服务尚未本地化
Production Management: guesswork, manual work 生