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Agenda
What is GPDS?
What are the key events in GPDS?
What is the GPDS process for local parts?
Where is there more GPDS information?
1. What is GPDS?
Program ‘A’
Global Product Development System Scope
Program Start
Annual Process
People
Global Core Engineering
Process
GPDS
Design
Engineering
Parts & Service
Purchasing
Manufacturing
Planning
Suppliers
Marketing
GPDS is a closed-loop Product Creation system.
GPDS is a full enterprise effort
Technology
C3PNG (CATIA v5)
Program ‘B’
Program ‘C’
Mass
Production
2
Mass
Production
2
Mass
Production
2
Program Start
Program Start
Key Concepts
Grasp the
Situation
Plan
Check
Do
Act
Continuous Improvement
CORRECTION
WAITING
INVENTORY
MOTION
OVER PRODUCTION
SEVEN
MAJOR WASTES
Waste Elimination
OVER
Processing
CONVEYANCE
time
# of detection events in FMEA
FPDS
GPDS
Latitude to incorporate countermeasures
Front Loading
Quality Process:
Kano Model for Customer Satisfaction
Customer
Satisfaction
Degree of
technical
achievement
x
Y
Excitement Quality
(Surprise & Delight)
3
Performance Quality
2
Basic Quality
1
2. What are key events in GPDS?
Milestones & Gateways
Targets & Sourcing
FC5 Surface Hard Freeze
M1 Data Judgment
Final Data Judgment
Product Concept & Package
Program Start
Mass
Production
2
Mass
Production
1
Program Target Compatibility Checkpoint
Program Approval
Launch
Readiness
Final Engineering Confirmation
Program Target Confirmation
FC3 Concept Decision
Program Strategic Confirmation
Logical Decision Making Process
<PS> Program Start
Targets & Sourcing
FC5 Surface Hard Freeze
M1 Data Judgment
Final Data Judgment
Product Concept & Package
Program Start
Mass
Production
2
Mass
Production
1
Program Strategic Confirmation
Program Target Compatibility Checkpoint
Program Approval
Launch
Readiness
Final Engineering Confirmation
Program Target Confirmation
Main Objectives:
Start the Program Team Bill of Material (BOM) and Targets & Sourcing processes
Establish a robust prime Program strategy
Foster a high level of part/architecture reuse and commonality
Key Decisions:
Key Platform and Powertrain system and Electrical architecture
Program Mission
Initial Marketing strategy
Assembly Plant Alternatives
FC3 Concept Decision
Ford Confidential
<LR> Launch Readiness
Targets & Sourcing
Final Data Judgment
Vehicle Basic Design
Powertrain “Unit” Development
Program Start
Mass
Production
2
Mass
Production
1
Program Strategic Confirmation
Program Target Compatibility Checkpoint
Program Approval
Launch
Readiness
Final Engineering Confirmation
Program Target Confirmation
Main Objectives:
Manufacturing tools and equipment are ready for home-line production of vehicles
Cross functional groups (engineering, suppliers, material control, confirm readiness to proceed to Tool Tryout build
Key Decisions:
Final decision to proceed to Tool Tryout (TT) Build
FC3 Concept Decision
FC5 Surface Hard Freeze
M1 Data Judgment