文档介绍：该【行星弗兰德减速机】是由【鼠标】上传分享，文档一共【50】页，该文档可以免费在线阅读，需要了解更多关于【行星弗兰德减速机】的内容，可以使用淘豆网的站内搜索功能，选择自己适合的文档，以下文字是截取该文章内的部分文字，如需要获得完整电子版，请下载此文档到您的设备，方便您编辑和打印。:..7002/6002?:../2007选型指南10GuidelinefortheSelection行星齿轮箱的组合18binations行星齿轮箱技术数据21aryGearUnits轴承寿命37实际传动比BearingLifeActualRatios输出轴的型式41附件VariantsofOutputShaftsAdd-onPiecesIEC标准电机51安装法兰的尺寸FittingDimensionsforMotorBellHousingsforIECStandardMotors轴的布置型式59附件综览IdentificationsofShaftArrangementsSummaryofAdd-onPieces符合ATEX95的防爆保护61ordingtoATEX95:..欢迎选用自动化与驱动产品欢迎进入全集成机械、电气传动系统与部件的世界!在所有的工业领域,所有的工业应用和每一次的原材料革命中,弗兰德齿轮箱不仅技术领先、质量卓越,更引领着市场的潮流。全集成自动化意味着-全集成的系列产品、系统和解决方案已由电气传动领域拓展到机械传动领域。充分利用全球化合作伙伴带给您巨大的节约成本的潜力,通过弗兰德产品进入全集成自动化的精彩世界。·2006/2007:..etoAutomationandDrivesetotheworldofthetotallyintegratedmechanicalandelectricaldrivesystemsandcomponents!Inallindustrysectors,forallindustrialapplicationsandthewinningofrawmaterialsFlendergearunitsareleadingintechnology,—ourintegratedrangeofproducts,·2006/2007III:..PLANUREX2aryGearUnitsPLANUREX2平行轴行星齿轮箱,P2S型arygearunitwithprimaryhelicalgearstage,,P2K型arygearunitwithprimarybevel-helicalgearstage,,型arygearunitinshaft-mounteddesignwithhollowoutputshaft,:..PLANUREX2aryGearUnits目录Contents内容综览:页码Contents:Pages目录3Contents3基本类型综览4–5Summaryofbasictypes4–5概述6–8Generalinformation6–8符号说明9Keytosymbols9选型指南Guidelinesfortheselection,服务系数Servicefactors,应用及载荷分类10–13Loadclassificationsymbols10–13计算示例14–17Calculationexamples14–17binationsPLANUREX-MOTOX18PLANUREX-MOTOX18PLANUREX-液压马达19PLANUREX-Hydraulicmotor19PLANUREX-CAVEX19PLANUREX-CAVEX19尺寸,重量,传动比,Dimensions,weights,transmission转速,额定功率ratios,speeds,powerratingsP2NA型21–22TypeP2NA21–22P2LA型23–24TypeP2LA23–24P2SA型25–26TypeP2SA25–26P2KA型27–28TypeP2KA27–28P3NA型29–30TypeP3NA29–30P3SA型31–32TypeP3SA31–32P3KA型33–34TypeP3KA33–.,.,:Add-onpiece:齿轮箱基座45gearhousingbase45单侧扭力臂46Torquereactionarmononeside46双侧扭力臂47Torquereactionarmontwosides47扭力轴支撑48Torsionshaftsupport48电动机支架49Motorbracket49法兰连接和地脚安装的紧固力矩50Tighteningtorquesforflangeconnectionsandfoot-,verticalmountingposition58轴的布置型式59Identificationofshaftarrangements59附件综览60Summaryofadd-onpieces60ordingtoATEX95613:..PLANUREX2aryGearUnits基本类型综览SummaryofBasicTypesaryGearStages示例/ExampleP2NA传动比/Ratio:25-40P2SA传动比/Ratio:45-125P2LAP2KA传动比/Ratio:-100(L)传动比/Ratio:112-500(K)P=行星齿轮箱/arygearunit2=行星齿轮级数/arygearstagesN=标准(同轴式)/Standard(coaxial)S=一级斜齿平行轴/HelicalgearstageL=一级伞齿直交轴/BevelgearstageK=一级伞齿-斜齿直交轴/Bevel-helicalgearstageA=带缩紧盘或渐开线花键的空心轴输出/HollowshaftwithshrinkdiskorinvolutesplinesB=带平键或渐开线花键的实心轴输出/Solidshaftwithparallelkeyorinvolutesplines4:..PLANUREX2aryGearUnits基本类型综览SummaryofBasicTypesaryGearStages示例/ExampleP3NA传动比/Ratio:140-280P3SA传动比/Ratio:280-900P3KA传动比/Ratio:560-4000P=行星齿轮箱/arygearunit3=行星齿轮级数/arygearstagesN=标准(同轴式)/Standard(coaxial)S=一级斜齿平行轴/HelicalgearstageK=一级伞齿-斜齿直交轴/Bevel-helicalgearstageA=带缩紧盘或渐开线花键的空心轴输出/HollowshaftwithshrinkdiskorinvolutesplinesB=带平键或渐开线花键的实心轴输出/Solidshaftwithparallelkeyorinvolutesplines5:..arUREXy2GearUnits概述GeneralInformation为了准确地选出合适的PLANUREX行星齿轮箱,ForcarefulselectionofsuitablePLANUREX请注意本产品样本中所提供的各种技术资料。。ponentsfortheuseindifferentindu-。,000至Afine-progressionseriescoversanominal2,600,000Nm的额定扭矩范围。torquerangebetween22,000and2,600,,其中Themodulardesignpermitsstandardizationof不仅包括行星齿轮级,ponents,includingbothplane-侧的各种零部件。,并且在批量生产中更加经济。,当标准系列不能满足客户需要时,我公司Ateamofplanninganddesignengineersmakes的工程技术人员和设计人员完全可以保证在技术上和surethatoptimumsolutionswithregardtotech-经济上迅速提供量体定制的最佳方案。:Description:型号与传动比:Typesandtransmissionratios我们能够提供的标准类型和相应的传动比范围如Therepresentationsonpages3and4illustrate第4页和第5页的附图所示。possiblestandardtypesandtherespectivetrans--40页。Foractualratios,seepages38--specificapplications可能的齿轮箱的组合见第18-19页。binationsissetoutonpages18--specificapplicationstocustomerrequi-定工业领域应用的行星齿轮箱的组合。,其它部Heavilyloadedhousingpartsaremadeoutof分由灰口铸铁制成。如需采用其它材料敬请垂询。spheroidalgraphitecastiron,,gearshavespurgearteethand和磨齿。内齿圈主要进行了高温淬火及调质,对不同arecase-。伞齿轮进行了硬化处aremostlyquenchedandtemperedandshaped理,对不同的规格分别进行了研磨、round,。第一级的齿轮和齿轮轴为斜齿,均进行了硬化处arecase-hardenedand,dependinguponsize,理和磨齿。lapped,HPG---life计的。fatigue-,只要应用系数是正确的,轮齿在理论上可Theteethcanthus,iftheapplicationfactorsare以持久承载。correct,,齿轮箱的Incasesofapplications,wherethetorqueisvari-设计可以按所谓的当量扭矩进行(见第11+16页示例。)ablebutthespeedconstantthegearunitcanbedesignedonthebasisoftheso-calledequivalenttorque(anexampleisgivenonpages11+16).对于特定的应用,按有限抗疲劳寿命设计的齿轮箱Agearunitdesignwhichisfinite-lifefatigue-re-完全可以满足要求,例如间歇动作(闸门传动装置)sistantcanbesufficientforcertainapplications,或较低的输出转速(n2<4min-1).forexample,sporadicoperation(lock-gatedrives)orlowoutputspeeds(n2<4min-1).只要已知精确的应用系数,我们非常乐意帮助您Wewouldbepleasedtohelpyoucheckwhether校核您的选型是否正确,并计算准确的使用寿命。yourselectioniscorrectandtocalculatethepre-ciseservicelife,insofarasthepreciseapplica-:..arUREXy2GearUnits概述GeneralInformation轴承Bearingarrangements齿轮和轴所用的轴承全部采用规格合适的滚柱轴Gearsandshaftsareexclusivelysupportedby承。。Fordetailsregardingbearinglife,。可Theshaftsaredesignedfortakingup,forexam-选附件见第60页。ple,-onpieces,,空心轴和实心轴均可采Inadditiontostandarddesignsitispossibletode-用渐开线花键联接,见第42和44页。signhollowandsolidshaftsalsowithinvolutesplines,。Foradd-onpieces,。。,我们采用可重复注入油Forspecialapplicationsweprovidesealswith脂的迷宫式密封方式。其原理请见第36页。,。Fordetailsonthecentreholesintheshaftends,。,所有应加以润滑的部件均应Incaseofdiplubrication,allpartstobelubricated浸在润滑油中。-1时强制润滑容许的在40°C时的粘度(ISO-VG)浸油润滑容许的最低临界温度°C最低临界温度°CPermissibletemperaturelimitinCfordiplubricationPermissibletemperaturelimitin°CforforcedfeedViscosityISO-VGat40°C°lubricationatapumpspeedof1500min-1mm2/s(cSt)矿物油/Mineraloil合成油/Syntheticoil矿物油/Mineraloil合成油/SyntheticoilVG320–12–25+5–5需使用的润滑油可从“操作说明7300”中查得。Detailsofthelubricantstobeusedcanbeob-,Incaseofforcedlubrication,extremeambient或其它特殊情况,请向我们咨询。temperaturesandotherspecificfeatures,。样本数据如有Theexactquantityofoildependsonthemarkson变更,恕不另行通知。。为了保证充Thegearunitscanbeoperatedinanymounting分的润滑,,见第59页。lubrication,therespectivemountingpositionmustbestated(seepage59).安装位置::Mountingpositions:对于521,531(所有规格)和511(规格21以上)For521,531(allsizes)and511(abovesize21)安装位置,需使用电动泵对输入轴轴承进行润滑,见Amotorpumpisrequiredforlubricationofthe第58页。primemoverbearings,:Mountingpositions:对于900/600,910/610,920/620和930/630For900/600,910/610,920/620and930/630安装位置,为了确保润滑油供给充足,油位须相应Toensurelubricantsupply,theoillevelmustbe加以提高(加装补油箱),见第58页。ordingly(pensatingtank),-sioneddrawings=透气帽=Breather=放油孔=Oildrain=注油孔=Oilfiller=观油镜=Oilsightglass7PLANUREX2:..aryGearUnits概述GeneralInformation冷却Cooling在达到热容量的散热极限以前(见第21-34),Uptothelimitofthermalcapacity(seepages齿轮箱的冷却是通过箱体表面的热辐射和空气对流21-34)theunitsarecooledbyradiationand进行的。,我们对齿轮箱作了优化设计。噪Thegearunitsareoptimizedwithregardtonoise音值可根据额定功率按照VDI2159衡量。emissionandcanbeweightedtoVDI2159,“操作说明9204”中给出了相应的数值。Therelevantvaluesareshownintheoperatingin-,尺寸Weights,dimensions所给出的重量为平均值。。若数据变更,恕不另行通知。,我们须考虑环境温度,因Theambienttemperaturesmustbeknownsothat此客户须提供环境温度值。-10°C时,影响油品的一些因Whereambienttemperaturesarelowerthan素和齿轮箱的零部件材料均须充分考虑,敬请垂询。-10°C,thefactorsaffectingtheoiltobeusedand应用环境的影响诸如盐水,含盐空气,腐蚀性物质,thematerialstobeusedforthegearunit粉尘,污泥,石块冲击,超大气压,ponentsmustbesufficientlytakeninto极端冲击载荷等应事先加以说明。,salt-ladenair,aggressivesubstances,dust,mud,fallingorflyingstones,excessivepressure,heavyvibra-、维修、保养及安全提示Startingup,maintenanceandsafetynotes应严格遵照有效的相关操作说明中给出的信息。,arygearunitsaresupplied但不含润滑油。readyforinstallation,。,但是不带Shaft-mountedgearunitsaresuppliedwitha防护罩。shrinkdiskasstandard,(可选):Ongearunitssuppliedwith(optional):单侧扭力臂支撑,相应的连接杆和2个自atorquearmononeside,thecouplingrod调心滑动轴承以及销轴、垫圈和弹性挡圈andthetwoself-aligningplainbearingsas均包括在供货范围内。wellaspins,,相应的金属橡胶结合型atorquearmontwosides,theMetalastic衬套包括在供货范围内。-的润滑油有关。:Forgearunitswithcorrosionprevention,thefollowingstoragetimesarepossible:StandardLong-term标准防腐处理长期防腐处理preservationpreservation24个月1)upto24months1)不超过6个月不超过36个月2)upto6monthsupto36months2)1)只能采用矿物油或PAO基的合成油1))只能采用PG基的合成油。2)Onlyifsyn