文档介绍:MATERIAL BALANCE NOTES Revision 3 Irven Rinard Department of Chemical Engineering City College of CUNY and Project ECSEL October 1999 © 1999 Irven Rinard CONTENTS INTRODUCTION 1 A. Types of Material Balance Problems B. Historical Perspective I. CONSERVATION OF MASS 5 A. Control Volumes B. Holdup or Inventory C. Material Balance Basis D. Material Balances II. PROCESSES 13 A. The Concept of a Process B. Basic Processing Functions C. Unit Operations D. Modes of Process Operations III. PROCESS MATERIAL BALANCES 21 A. The Stream Summary B. Equipment Characterization IV. STEADY-STATE PROCESS MODELING 29 A. Linear Input-Output Models B. Rigorous Models V. STEADY-STATE MATERIAL BALANCE CALCULATIONS 33 A. Sequential Modular B. Simultaneous C. Design Specifications D. Optimization E. Ad Hoc Methods VI. RECYCLE STREAMS AND TEAR SETS 37 A. The Node Incidence Matrix B. Enumeration of Tear Sets VII. SOLUTION OF LINEAR MATERIAL BALANCE MODELS 45 A. Use of Linear Equation Solvers B. Reduction to the Tear Set Variables C. Design Specifications i VIII. SEQUENTIAL MODULAR SOLUTION OF NONLINEAR 53 MATERIAL BALANCE MODELS A. Convergence by Direct Iteration B. Convergence Acceleration C. The Method of Wegstein IX. MIXING AND BLENDING PROBLEMS 61 A. Mixing B. Blending X. PLANT DATA ANALYSIS AND RECONCILIATION 67 A. Plant Data B. Data Reconciliation XI. THE ELEMENTS OF DYNAMIC PROCESS MODELING 75 A. Conservation of Mass for Dynamic Systems B. Surge and Mixing Tanks C. Gas Holders XII. PROCESS SIMULATORS 87 A. Steady State B. Dynamic BILIOGRAPHY 89 APPENDICES A. Reaction Stoichiometry 91 B. Evaluation of Equipment Model Parameters 93 C. Complex Equipment Models 96 D. Linear Material Balance by Spreadsheet - Example 97 E. The Kremser Model of Gas Absorbers 98 -0- INTRODUCTION Revised October 2, 1999 The material balance is the fundamental tool of chemical engineering