文档介绍：A STRATEGY FOR
PERFORMANCE
EXCELLENCE
Total Productive Maintenance
1
Performance Excellence Series
Training Module Elements
Executive Overview
Participant manual
Tools Workbook
Knowledge
Breakthrough
Lecture notes
Lecture notes
2
Table of Contents
Executive Overview
Session Introduction……………………………………...3
Session Role in Lean Manufacturing…………………….8
Session Role of the Operator in TPM…………………..18
Session Autonomous Maintenance Implementation……22
Session Equipment Performance:
Measurement & Management………………….56
TPM
3
Total Productive Maintenance
Do these problems sound familiar?
Equipment is always breaking down
Operating machines at rated speeds creates defects
Setups and adjustments take too long
Minor machine stoppages are eroding productivity
4
Total Productive Maintenance
A series of methods to ensure that process machines are always able to perform their functions so that production is never interrupted.
5
Total Productive Maintenance
What it is:
1. Optimizes equipment efficiency
2. Implements pany wide Preventive Maintenance system
3. Involves production equipment designers, operators, and maintenance department personnel
4. Involvement from Management down to floor workers
5. Implemented through small, self directed team activities
6
Total Productive Maintenance
Typical ess results after implementation of TPM:
Breakdowns: 1/30 to 1/100 of prior level
Machine defects: 1/30 to 1/40 of prior level
Productivity: 30 - 100 percent increase
source: K. Shirose, TPM For Workshop Leaders, p. 10
7
Performance Excellence:
Expanding the Strategy through TPM
Introduction
Role in Lean Manufacturing
Role of the Operator in TPM
Autonomous Maintenance Implementation
Equipment Performance: Measurement and Management
TPM
8
The Nine types of waste
Overproduction
Delays (waiting time)
Transportation
Process
Inventories
Motions
Defective products
Untapped resources
Misused resources
9 Wastes
TPM targets reduction of the