文档介绍：改善基础知识感恩改善我要做--------生产部培训资料2018-4-25*改善是什么?*ETEZeroDefect(Quality,TPM,OEE&etc.)从头到尾零缺陷(质量,全面生产维护,全局设备利用率)InventoryReductions降低库存ETE(EndtoEnd)ProductivityImprovement从头到尾产能提高LeadTimeReductions缩短生产前置期Defect:零缺陷Inventory:库存减半Productivity:生产效率翻倍LeadTime:生产周期减半Energy:能源减半Scrap:零报废Space:空间减半Goal:AddValue&EliminateWaste…RelentlesslyforOurCustomers目标:减少浪费&创造价值全心全意为客户服务DoubleTheGood好的加倍HalveTheBad坏的减半DoubleTheSpeed速度翻倍*TheHouseofManufactureKaizenEnterprise(MKE)PullProduction拉式生产SinglePieceFlow单片流TaktTimeProduction节拍生产LevelLoading平衡生产******@Abnormality异常停止Automation自动化Sequencing作业顺序AddingValueandEliminatingWaste创造价值消除浪费MKEJIT准时生产及时触发机制平准化5+1S,VSM,Supermarket5+1S,VSM,Supermarket是MKE的基础6s*AddingValueandEliminatingWasteElementsofwork工作要数7Wastes+1Waste(TIMWOODS)8大浪费**7wastes+1-!OverProduction过量生产Inventory库存Skills技能Waiting等待*Waste#1–Transportation运输•RequiresEquipment需要装备•IncreasesHandlingDamage增加操作损坏机会•Necessary…MustMinimize确实是不可缺少的…必须最少化Thisiswhatyouarestrivingfor…这就是你要去努力达到的…将机器放到一起…运输时间降到最低Machinenexttoeachother,Transporttimeminimized*Waste#2–Inventory库存使营运资金紧张占用可用空间呆料风险品质问题长换线时间频繁的中断生产缓慢无计划停线高损坏率库存高度浪费会产生更多浪费WasteAsksForMoreWaste*Waste#3–Motion动作TreatOperatorsasSurgeons…EverythingWithinreach训练作业员如同外科医生,每件东西都放在触手可及范围内