文档介绍：S tarting with Toyota in the late 50 ’ s and catching on in the mid – 80 ’ s in the reminder of the industrial world, Lean Manufacturing has e a key strategy for manufacturers 起源于 20世纪 50年代丰田汽车公司,而在 80年代中期被欧美企业纷纷采用。随着微利时代的来临,精益生产模式成为企业竞争的有力武器 Lean Thinking and Lean Manufacturing System 精益思维和精益生产系统 petition and Globalization 市场竞争及全球化 u Shorter lead time and on time delivery 快速并准时交货 u Grow the mix , special configurations 需求品种增加,特殊定制 u Maintain / improve quality and reduce price 不断改进质量及降低销售价格 u Total life cycle of product ing shorter and shorter 产品的生命周期越来越短 u No boundary , business globalize village 无国界,业务“地球村” petition and Globalization 市场竞争及全球化 The are two ways to think about the relationship of Price, Cost and Profit 在价格,成本和利润的关系中,有两种不同的思考方法: 1。传统的方法销售价格= 成本+ 利润 2。新的方法利润=销售价格–成本 Lean Thinking and Lean Manufacturing System 精益思维和精益生产系统质量间接员工精益的通俗定义 The Cost / Lean Relationship 精益生产与成本的关系 Cos t 灵巧的双手投资直接员工间接员工质量产品生命周期成本 LEAN 全自动 Life Cycle Cost In Different System 不同系统中的成本精益生产系统之产品生命周期成本大规模生产模式下的产品生命周期成本产量$/ piece V 销售价格$/piece V 产量销售价格 Manufacturing Evolution 制造系统演化史 Henry Ford ? Assembly line mass production ? Produce in high volume with low variety ? Single skill 福特首创的装配线是大规模低品种生产方式的代表, 工人被当成工作的机器 Toyota Production System (TPS) ? Just-In-Time Production (produce only what is needed) ? Pull System ? Produce enough volume to meet customers needs ? High variety to meet customers wants 丰田系统是建立在准时化观念上的拉动式生产模式,以应付小订单多品种的挑战 Craft 手工生产 Mass 大规模生产 Synchronous 同步生产 Agile 敏捷生产 Lean 精益生产精益/ 同步型组织敏捷型组织 Key Points for Manufacturing System 制造系统要点? Low volume ? Customized ?低产量?个性化? Large batches of similar products ? Inflexible machinery ? Manufacture of goods by process ?大批量少品种?工序式生产?设备大难组合? Focused on total elimination of waste ? Ongoing efforts to improve Quality, Productivity, and Responsiveness ? Attention to detail ? Recognition of employee abilities ?消除浪费?不断改进?员工参与? Builds on synchronous manufacturing ? Emphasize on lead time redu