文档介绍:工序一览表
(Process At a Glance)
3P 基础
3P概论
3P时间表
3P警句
3P团队活动
工序一览表
3P练习
怎样描述这个物体?
3P练习:定义功能
使用动词-名词的组合定义功能
3P练习:液体容器和分发器
客户需求表:
功能
最低的成本
轻量化
Process At A Glance – 7种设计方案
Project Name: Process Name: Date:
7 6 5 4 3 2 1 << Alternatives
Material
Method
Gauge
Tool
Fixture
工序一览表
生成7种方案
填写每个步骤的5大关键要素
工序一览表的内容
1) Takt Time
Part Number: ____________________ 2) One Piece-Flow
3) Downstream Pull
100 90 80 70 60 50 40 30 20 10 Sequence
Material
Method
Gauge
Tool
Fixture
Machine
Manual
Time Machine
Set-Up
超越能力限制的创造
进行不下去了? 试试下面的12个方法
No. Let's… What would happen if…
1 Use it differently Used it for something pletely?
2 Revise it Modified the shape, form, or function?
3 Expand it Added time, space, or elements to it?
4 Reduce it Cut it in half pressed it?
5 Substitute it Replaced parts of it or change materials?
6 Sort it Changed sequence or procedures?
7 Reverse it Turned it around or upside down?
bine bine it with something else?
9 Copy it Found an idea in use somewhere else?
10 Use stealth Gave it a try and made a piece?
11 Go to next step Skipped it and came back to it later?
12 Take a break Observed how nature does it?
选择最好的3种方案
Alternatives
Code Process Criteria 1 2 3 4 5 6 ments
Q-1 Pokayoke is built into the process
Q-2 Go/nogo gauging for in-process checks
Q-3 Fewer