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PhilipsCFTAsiaPacific
Innovation&IndustrialSupport
JAYTAN
FMEACourseSchedule
Day2
Real-lifeP-FMEAexercise-con’’t
Review
Tea-break
D-FMEA
Lunch
OrganizationAspectofFMEA
Tea-break
MaturityGrid
Day1
Introduction
IntrotoFMEA
ProcessFMEA
Tea-break
Process-FMEA(con’t)
Lunch
Real-lifeP-FMEAexercise
Tea-break
Real-lifeP-FMEAexercise-con’t
1INTRODUCTIONTOFMEA
Car2:
NoMajorBreakdowns
非主要的破破损
Fewfailures
很少的失效效
Car1:
FrequentBreakdowns
频繁地破损损
Manyminorcomponentsfailures
许多的小部部件失效效
Areliabilityprogram?Whynecessary?一个可靠性性的计划划?为什么必须须?
CustomerSatisfaction--顾客满意
Customersatisfactionmeans:Neverhavingtosayyou’resorry!
顾客满意意意味着:决不要说对不起!
QUALITYENGINEERINGTOOLS
TOOLS
1DesignReview
27QCTools
3New7QCTools
4StatisticalProcessControl
5DesignofExperiments
6QualityFunctionDeployment
7FailureModeandEffectsAnalysis
APPLICATION
DesignQualityAssurance
Dataanalysis/Problem-solving
BusinessProcessMgt,QFP
Holdingtheimprovement
Qualitybreakthroughs
Meetingcustomerrequirement
Fool-proofDesign&processes
WhatisaFMEA?
Astructured,disciplinedprocesstosystematicallyandcomprehensively,identifyanddocumentpotentialproblemsandweaknessesinadesignorprocesssothatdesignchangescanbemadeorothercorrectiveactionstakentopreventactualoccurrenceoffailure
一个结构化化和专业化的过程,它能能系统和和综合地找出并记录在设设计和工工艺过程中中潜在的问题和缺点点并由此此作出设计计改变或或采取其它它的改正正措施以防止失效的实际际发生
EffectofFMEAonProcessandDesignchanges
Design
Start
Development
Production
Release
Production
Time
NoofEngineeringChanges
Traditionalapproach
FMEAapproach
TYPESofFMEA
TYPEALIASESDESCRIPTION
ProductDesignFMEA*Focusontheproductitself,reviewFMEAD-FMEAsystems,parts&components
ProcessProductionFMEA*Focusonthemanufacturingprocess,FMEAP-FMEArevieweachprocessstep
ApplicationDownstreamcustomer’s*Focusoncustomer’sprocess
FMEAManufacturingFMEA*Primarilyinterestedincompatibility
betweenyourproduct&customer’sprocess
Service*Focusonfieldservice
FMEA*Concernedwithreliability,productapplication,maintainability
ObjectiveofFMEA
FailureMode&EffectAnalysis(FMEA)isusedtoimprove
productreliability(consideringusage,environment,lifetimeetc.)
qualityof(purchased)parts(incl.‘‘hidden’’functionsofapart)
reproducibilityoftheproduct(reductionoffalloff&repairsinassembly)
reproducibilityoftheproductionprocess(handling,transportetc.)
Focusontechnicalproblems
LinkwithMaturityGridandRiskManagement!