文档介绍：Value Stream Mapping
SP3 Cell VSM Event
Singapore Part Repair Operations
05 SEP 2007 to 14 SEP 2007
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Value Stream Mapping
ObjectivesObjectives
• Increase demand from current 411 pcs to 1000 pcs.
• Establish SWIP
• Re-layout the cell
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Value Stream Mapping
CFMCFM--HPCHPC VSMVSM EVENTEVENT
Leader Rajesh A/L Palani Samy
Members Lee Jik Seng, Jackson
Albert Tan
Cindy Loh
Ace Representatives Ram, Nadaraja
Jerry, Joseph
Trainer Goh Sew Meng
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Value Stream Mapping
100%
1,800 PQPQ AnalysisAnalysis
90%
1,600 (Jan(Jan--AugAug 20072007 Receipt)Receipt)
80%
1,400 HPC PQ Analysis (Jan - Aug 2007 Receipt)
70%
1,200
60%
1,000
50%
800
y 40%
600 Percentage
30%
Qt
400
20%
200 10%
0 0%
Stage 2 Stage 5 Stage 4 Stage 7 Stage 3 Stage 1
Stage 6/8
CFM56-7B, stgCFM56-7B, 4
CFM56-7B, Stg7 CFM56-7B,
CFM56-7B, Stg5 CFM56-7B,
CFM56-7B, StgCFM56-7B, 6/8
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Value Stream Mapping
ProcessProcess MatrixMatrix
Product
Receiving inspection Receiving bead Glass Blasting, remove h/c Blend, Booth Contour Booth Blending Welding FPI clean Aqueous Application Braze #004) (Cycle braze Vacuum Check Leak h/c Trim Insp. Determination/Dim. Repair Inspection Final
HPC 1 2
S tage 1 - 3
3456 7 8
9
10
11 12
13 14 15 16 17
18 19
20 21 22
HPC 1 2
S tage 4-8
345
67 8
9
10
11 12
13 14 15 16 17
18
19 20
21 22 23
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Value Stream Mapping
CurrentCurrent StateState
SP3 HPC B SEGM ENT CELL - MANPOW ER REQUIREM ENTS : For Year 2007
Present Strength = 6
MANPOWER
1 1380 RAJESH A/L PALANI SAMY Stage 1-3 Stage 4-8
2 1460 YOURES A/L JAGANATHAN Current bottle neck process cycle time = 60 10 min
3 1462 LEE JIK SENG JACKSON Daily Induction/ Ouput = 10 30 pcs/ day
4 1331 LIM PENG NGEE TAT = 14 14 days
5 1474 THEN CHU FUN Cycle Time = min
6 1513 ZAMIR
7 TIME AVAILABLE PER SHIFT
8 Official working hours (0745-1703) 558 m ins
9 Meal recess 60 m ins
10