文档介绍：IDEX Operating Model | ? IDEX Corporation 2014 STRENGTHEN YOUR CORE ACCELERATE GROWTH DRIVE TO EXCELLENCE 8 Wastes and Value Add/Non-Value Add Processes 1 IDEX Operating Model | ? IDEX Corporation 2014 2 Lean Pyramid Fundamentals Operational mercial Tools IDEX Operating Model | ? IDEX Corporation 2014 3 Lean Fundamentals Fundamentals are the foundation! Make sure they are second nature before moving onto other lean tools 1. Understand Your Customer : ? Customer Demand ( Takt Time) – Operational Process ? Voice of Customer (VOC) – Commercial Process 2. Remove Waste: ? 8 Wastes Defined ? Value Add/Non-Value Add Processes ? Value Stream Map (VSM) or Transactional Process Improvement (TPI) 3. Standardize Processes: ? 5S/Visual Management ? One Piece Flow ? Standard Work Fundamentals Learn the Fundamentals first! 4 IDEX Operating Model | ? IDEX Corporation 2014 4 Identify Wastes to Eliminate Over-Production Correction (Quality Defects) Waiting Over-Processing Unused Creativity Inventory Motion Movement (Transportation) 121 24 56 789 10 11 35 IDEX Operating Model | ? IDEX Corporation 2014 5 Waste #1 – Correction/ Quality Defects CREATE 7 DESIGNS OR 7 WAYS Operations: ? Scrap / Rework ? Field failure ? Missing parts What is it? ? Failure of an ponent to function or operate within specification . ? Document or spreadsheet processed with mistakes Error proof the design and manufacturing processes. mercial: ? Data entry error ? Missing information / specs. ? Lost records ? Incorrect customer data/information 6 IDEX Operating Model | ? IDEX Corporation 2014 6 Waste #1 – Correction/ Quality Defects CREATE 7 DESIGNS OR 7 WAYS ? Apply mistake proofing ( poka yoke). ? Make sure the design is within the processing capabilities. ? Ensure design data is accurate and clear. ? Shop drawings must identify applicable jigs, fixtures & gaging to be used in processing part as well as how to measure/check against the 3 dimensions of control. ?