文档介绍：Layered Process Audit (LPA) 逐层过程审核(LPA) Element # 16 要素#16
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供应商质量保证程序
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Copyright @ 2007 by DaimlerChrysler, Version September 2007
Layered Process Audit (LPA) 逐层过程审核(LPA) Element # 16 要素#16
Trainer: Charlie Che
培训人:车建福
Venue: Shanghai Real
地点:上海瑞尔
Time: Jan-9-2008
时间:
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Copyright @ 2007 by DaimlerChrysler, Version September 2007
Cost of Non-Conformances at Various Points
Defect found at:
The Next End of Final End User’s
Source Process Line Inspection Hand
*Very minor *Scrap *Repair *Significant Rework *3rd Party Containment
*Minor Delay *Containment *Additional Operations *Premium Freight
*Rework *Overtime *Administrative costs
*Reschedule *Delay in delivery *Warranty Costs
of Work *Added inspection *Reputation
*Lost market share
*Lost business
Note: Taken from “Layered Process Audits”, The Luminous Group, LLC
Early Detection / Prevention
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Copyright @ 2007 by DaimlerChrysler, Version September 2007
在各阶段发生的不符造成的成本
在以下阶段发现的缺陷:
源头下个流程线末尾最终检验最终用户的手里
*非常小*划伤*修理*大的返工*第三方的遏制
*短时间延时*遏制*额外操作*昂贵的运输成本
*返工*加班*管理成本
*重订计划*延时发货*保修成本
*增加检验次数*声誉
*失去市场份额
*失去业务
Note: Taken from “Layered Process Audits”, The Luminous Group, LLC
早期探测/ 预防
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Copyright @ 2007 by DaimlerChrysler, Version September 2007
Supplier Interface – LPA is DC Mandatory Requirement 供应商接口-逐层过程审核是戴克强制性要求
ISO/ TS 16949
DaimlerChrysler Customer Specific Requirements 戴姆勒-克莱斯勒用户特殊要求
New section under Internal Audits 正对新章节进行内部审核
Effective 7/01/04 for Powertrain & Component Plants suppliers;
动力总成及其零部件的供应商于7/01/04日开始执行;
1/1/05 for all remaining suppliers 对所有其余的供应商于1/1/05年开始执行
Posted on AIAG, IAOB, and QMS web sites
在AIAG, IAOB, 和QMS网站上发布
Letter mailed to all suppliers 信函已经发给了所有的供应商
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LPA is a new Quality Tool. LPA是一项新的质量工具
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Copyright @ 2007 by DaimlerChrysler, Version September 2007
Supplier Interface – LPA is DC Mandatory Requirement 供应商接口-逐层过程审核是戴克强制性要求
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