文档介绍：Lean Manager School - Day 4
Littleton, 28 October 2008
Lean Manager School
Cochin Sept 23: Visual Control & Red Bin review
Cochin Sept 24: SMED Workshop
Cochin Sept 25: Hoshin Workshop & Standardized Work
Littleton Oct 28: TPM Workshop
Littleton Oct 29: QRQC Workshop & Go 1st Part
Littleton Oct 30: Shop Stock & Small Train
Epernon Nov 18: Supermarket & Truck Prep Areas
Epernon Nov 19: Cardboard Engineering
Epernon Nov 20: Workshop Plan with Pierre Vareille
Day 4 – TPM Workshop
Tuesday October 28th
Time
Content
Speaker
8 h 00
Littleton visit presentation
Fred Chisolm
8 h 30
Factories visit & observations (3 groups)
Bill Bailey
9 h 30
Coffee break
9 h 45
Last SMED Workshop review (6 groups)
Bertrand Guery
10 h 45
TPM definition & Standards
Yves Merel
11 h 00
OEE calculation exercise
Yves Merel
12 h 00
Production Film exercise
Yves Merel
13 h 00
Lunch
13 h 30
Micro-stops observation exercise (4 groups)
Tom Moyer
15 h 30
Exercise conclusion
Tom Moyer
16 h 00
TPM problem solving methodology
Yves Merel
16 h 30
Breakdown analysis exercise (4 groups)
Tom Moyer
17 h 30
Conclusion of the day
Yves Merel
18 h 00
End
Opened June 1976
150,000 sq. ft. on 26 acres
1st Business to locate in the Littleton Industrial Park
Employees = 217 (incl. temps)
Average age = 49 years
Average service = 13 years
3-shift operation for connectors and application tooling
Among the region’s 4 largest employers
Registered Standards:
ISO-9001, Quality Management … Registered March 1995
ISO-14001, Environmental Management, January 2006
2007 #3 PANY TO WORK FOR in NH
Littleton Site Characteristics
Qty of Active End Items = 8,095
Produce both connectors and application tooling
Top 5 Items by Sales $ (YTD 2008)
Top-5 items represent % of total sales
Application Tooling represents 40% of sales
Product Range
Rank
Catalog No.
Qty Sold
$$$ YTD
Cum % of $ Sold
1
PAT750XT18V
816
$1,880,
%
2
YGHC29C29
282,868
$1,720,
%