文档介绍：Quick Set-Up
Technique
快速换模技术
READY
GAS External
0 SEC
H2O
GO
Internal
GAS
H2O 10 SEC
DONE
GAS H2O External
14 SEC
01 © 1999 Copyright General Motors. All rights reserved.
1/4/99

WHY ARE WE HERE?
为何我们会来这儿?
4 Learn Definition of Quick Set-Up了解快速换模定义
4 Learn About Quick Set-up Techniques了解快速换模技术
4 Learn What Waste is Related to Set-Up了解换模过程中的浪费
4 Identify Some Forms of Waste in Target Area That
May Be Able to Be Eliminated识别目标范围内可消除的浪费
4 Develop Plan to Reduce Set-up Time By
50-75% This -75%
4 Implement Plan ASAP 立即实施计划
4 Assign Responsibility to Capture Benefits of Set-
up Improvements; . Reduce Lot Sizes安排相关活动以抓住快
速换模所带来的好处,如采用小批量
02 © 1999 Copyright General Motors. All rights reserved.
1/4/99

LEAN MANUFACTURING
精益生产
• Concept of Reducing Cost by Identifying and
Eliminating Waste Throughout the Manufacturing
Process通过识别和去除生产中的浪费以降低成本
• Time Lost Changing Over a Process Is a Form of

• Quick Set-up Techniques and the
Related Tools Used During This Workshop
Identify Wastes in a Set-up and Generate
Solutions to Eliminate Those Wastes本次研讨会将
使用快速换模技术和其它相关技术发现在换模过程中
的浪费并设法排除.
03 © 1999 Copyright General Motors. All rights reserved.
1/4/99

RRaacece赛车赛车
ThThee JJouourrnneeyy ttoo llaassss
世界级的比赛途中世界级的比赛途中 CURRENT SET-UP
TIME目前的换模时间
The Quick Set-Up Tool
Gap Provides the Means to Move Closer
差距 to World Class and Close the Gap快速换模技术使换模
时间接近世界级比赛要求,缩短差距.
WORLD CLASS世界级的比赛
(TEN MINUTES or LESS 10分钟,甚至更短)
04 © 1999 Copyright General Motors. All rights reserved.
1/4/99

WHAT IS THE EFFECT OF
“SLOW CHANGEOVERS”??
慢的换模时间有何影响?
4 Inventory库存 More than is needed超过需要量
4 Lead Time制造时间 Longer than necessary太长
4 Quality质量 Not as good as it could be太差
4 Cost成本 Higher petitors比竞争者高
4 Capacity生产能力 Lower than it could be太小
4New Business新业务 May not be able to c